As is well known, for automobile manufacturers, small quality defects will face expensive recall risks; In addition, with the prosperous development of the new energy vehicle industry, the process needs to be re optimized. Industrial robots have become the preferred choice for automobile manufacturers to reduce labor costs on production lines, improve manufacturing quality and efficiency. In the four conventional workshops of automobiles (stamping workshop, welding workshop, spray painting workshop, and final assembly workshop), the application rate of robots in the manufacturing production line reaches over 90%.
Astro Boy Robotics has launched intelligent manufacturing solutions for supporting products such as high-speed parallel robots and high-speed SCARA in the fields of automotive components and lithium batteries. On the basis of traditional robot automation, Astro Boy’s intelligent manufacturing solution focuses on efficient, fully automated, and sustainable optimization capabilities, meeting the needs of enterprises to reduce manpower, reduce energy consumption and costs, and improve quality and efficiency.
Efficiency optimization
There are problems with low efficiency, high error rate, and high labor intensity in manual operations on the production line; Traditional industrial robots to some extent replace manual labor to improve efficiency, but due to deployment, flexibility, and after-sales reasons, they also face many practical constraints.
The Astro Boy robot integrates human resources and traditional robot attributes for technological optimization. With high-speed motion control software and hardware technology, it brings a 100% improvement in production line efficiency, which is more obvious than traditional ordinary robots. The highest beat of the Astro Boy parallel robot can reach 600pp/min, and the highest speed of the high-speed SCARA series robot can reach 240pp/min.
Efficiency optimization
There are problems with low efficiency, high error rate, and high labor intensity in manual operations on the production line; Traditional industrial robots to some extent replace manual labor to improve efficiency, but due to deployment, flexibility, and after-sales reasons, they also face many practical constraints.
The Astro Boy robot integrates human resources and traditional robot attributes for technological optimization. With high-speed motion control software and hardware technology, it brings a 100% improvement in production line efficiency, which is more obvious than traditional ordinary robots. The highest beat of the Astro Boy parallel robot can reach 600pp/min, and the highest speed of the high-speed SCARA series robot can reach 240pp/min.
Quality optimization
In the automotive industry, flaws may be the little butterflies that trigger a big storm. Especially the yield and consistency of core batteries and components are crucial. Traditional manual operations on production lines have issues such as quality fluctuations and human errors, which affect product quality and customer satisfaction. Astro Boy automation technology can control key quality control online in real-time, ensuring product quality.
Taking the Astro Boy robot vision system as an example, this self-developed industrial intelligent detection and imaging system integrates algorithms, hardware, software and other services, which can efficiently assist the production line in quickly detecting various defects such as black spots, dents, and fractures, with significant advantages.
Cost optimization
Manufacturing enterprises generally face problems such as high production costs, rising labor costs, and low efficiency. The breakthrough in industrial robot automation technology, which effectively performs repetitive production tasks on behalf of humans, greatly helps enterprises achieve production efficiency improvement and cost optimization, thereby improving overall profitability. Meanwhile, due to breakthroughs in robot technology, overall prices have declined, investment return cycles have been shortened, and cost advantages are evident.